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Best Practices: Sewage Pump Replacement; Sizing


Bigger is not always better!

If you had size 9 feet you wouldn’t wear size 15 shoes. The same applies with pumps; a properly sized pump can last many years. The longer it lasts, the more money you save! Rule of Thumb: If your pump didn’t last 5 years, there is likely a pump better suited for the job. A tool that can help you to determine if the pump is operating efficiently is a pump discharge test gauge. The test gauge can either be used during installation or can be installed permanently. Installing the test gauge at the top of your discharge piping allows you to verify pump operating pressure during startup. 2.31 Feet = 1 PSI The image below shows an example of how the gauge can work to extend the life of your pump.

Pump Curve
Test Gauge Reading

The numbers below indicate pressure reading on 0-30 PSI Pump Discharge Test Gauge.
1. 6 PSI = 13.86 Head, Ft. Correctly Sized
2. 10 PSI = 23.1 Head, Ft. Undersized
3. 2 PSI = 4.62 Head, Ft. Oversized

In comparing the pumps performance curve(left) with the pressure reading we can determine that the pump is operating at or near the middle of the curve. The red areas are known as the No Zone and are commonly referred to as “off the curve”. Keeping the pump running on or near the middle of the performance curve is the objective to ensure long pump life.

Shop Pump Discharge Test Gauges
PSI 1" 1.25" 1.5" 2"
0-15

1", 0-15 PSI

1.25", 0-15 PSI 1.5", 0-15 PSI 2", 0-15 PSI
0-30 1", 0-30 PSI 1.25", 0-30 PSI 1.5", 0-30 PSI 2", 0-30 PSI
0-60 1", 0-60 PSI 1.25", 0-60 PSI 1.5", 0-60 PSI 2", 0-60 PSI
0-100 1", 0-100 PSI 1.25", 0-100 PSI 1.5", 0-100 PSI 2", 0-100 PSI
0-200 1", 0-200 PSI 1.25", 0-200 PSI 1.5", 0-200 PSI 2", 0-200 PSI
0-300 1", 0-300 PSI 1.25" 0-300 PSI 1.5", 0-300 PSI 2", 0-300 PSI

*BOLD = Most Versitile/Recommended